Manufacturing process of monolithic refractories

Manufacturing process of monolithic refractories

Monolithic refractories are manufactured by mixing various raw materials and binder(s) instead of molding or burning such materials.
The monolithic refractory is sprayed by the Gun Master (a hot gunning robot) on the inner surface of EAF as a material to repair the worn furnace body or applied to a tundish (TD: vessel used in continuous casting, to receive molten metal from a ladle and pour the metal into each strand) to protect the equipment from the molten metal.

 

  • raw material

    raw material
    raw material
  • grinding

    grinding
    grinding

    grind the raw material to powder

  • screening

    screening
    screening

    screen the grinded material into various material size

Manufacturing process of monolithic refractories

  • Kneading

    Kneading
    Kneading

    mix a variety of granular material according to purpose of use

  • Inspection

    Inspection
    Inspection

    Check for the distribution of material and the time before stiffening

  • Packing - shipping

    Packing - shipping
    Packing - shipping

    pack those approved inspection, and ship